Book spine gluing – a clean binding that holds

Technology for the precise application of hot melt adhesive onto the spine and the side of the book block – PUR for the spine, EVA for side gluing. A strong binding with perfect lay-flat opening, lower adhesive consumption and a consistent result from the first book to the last. For bookbinderies, the printing industry and Book-on-Demand.

  • 50+ years of industry experience
  • Authorised Robatech partner
  • In-house service and SOS line
Book spine gluing – perfect book binding

What you are dealing with

  • An imperfect spine bond, poor book opening and loosening pages.
  • Burning and degradation of the adhesive, deposits and frequent cleaning of the system.
  • High adhesive consumption and downtime when changing format or order.

How Kaletech solves it

We supply technology for book spine gluing – precisely controlled application of hot melt adhesive onto both the spine and the side of the book block. PUR adhesive (high strength, resistance to heat and ageing) is used for the spine, and fine beads of EVA adhesive for side gluing. The result is a strong binding with perfect opening and consistent quality from the first book to the last.

Contactless application and melt-on-demand technology reduce burning and cleaning downtime. We integrate the system into new and existing bookbinding lines (retrofit), train operators and provide service. We will advise you on choosing a suitable adhesive.

Who the solution suits

  • Bookbinderies
  • Printing & print shops
  • Catalogue & brochure production
  • Book-on-Demand

Key benefits of book spine gluing with hot melt adhesive

Strong binding

High bond strength even with frequent opening of the book.

Perfect opening

The binding opens perfectly (lay-flat) and the book lies flat.

Adhesive savings

Precise metering reduces adhesive consumption – by up to half.

PUR for the spine, EVA for the sides

Reactive PUR for strength and durability, EVA for side gluing of the cover.

Consistent quality even at speed

A consistent bond from the first book to the last at a high rate.

Retrofit into lines

Easy integration into new and existing bookbinding lines.

How it works and what technology is used

Hot melt adhesive is applied by a jetting (slot) application head evenly onto the spine of the book block, or as fine beads onto the side to attach the cover in a single production step. Melt-on-demand technology melts the adhesive only as needed – reducing burning, deposits and consumption.

  1. Preparing the book block

    The spine of the block is milled and roughened so that the adhesive flows perfectly between the individual sheets.

  2. Adhesive application onto the spine

    The jetting head applies an even layer of PUR adhesive along the full length of the spine for a strong and durable bond.

  3. Side gluing and fitting the cover

    Fine beads of EVA adhesive on the side of the block attach the cover – all in a single production step.

  4. A strong binding with lay-flat opening

    A strong binding is created that opens perfectly and withstands heat and ageing.

Technology used

Melter for PUR Adhesives – Robatech Canduro 2

Melter for PUR Adhesives – Robatech Canduro 2

The modular Canduro 2 melter for PUR adhesives with melt-on-demand technology, low maintenance requirements and reliable…

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SideBead jetting head for book block side gluing

SideBead jetting head

A jetting head developed specifically for side gluing of book blocks – it applies a thin, precise bead of EVA hot melt a…

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Performa – heated hose for highly precise application of hot melt adhesive

Performa – heated hose for highly precise applications

Heated hoses for hot melt adhesives have a significant influence on how reliably and precisely products are glued.

More information

Real-world results

book binding gluing

Commissioning of textbook production for the Ministry of Education in Kuwait

Thanks to the timely intervention of our expert, our customer managed to maintain a key customer of its branch on the Ar…

Show case study

Customer references

CPI MORAVIA BOOKS S.R.O. | LIBOR PŘESLIČKA
CPI MORAVIA BOOKS S.R.O. | LIBOR PŘESLIČKA

We used Kaletech for a complete refurbishment of the Jumbo hot melt system built specially for Müller Martini. We are satisfied with the repair. Petr Špaček quickly and clearly obtained all the necessary information and our equipment works correctly again.

Why solve your gluing challenge with Kaletech

50+ years of industry experience

We build on the development of Swiss Robatech (since 1975) and our own practice on the Czech market since 2004.

Authorised Robatech partner

The exclusive supplier of Robatech technologies for industrial gluing.

In-house service and parts

A service team, spare parts in stock and an SOS line.

Free consultation

We will design a tailored solution and fine-tune it directly in your operation.

Frequently asked questions

Reactive PUR adhesive gives the spine high strength and resistance to heat and ageing, which is why it is used on the spine (so-called PUR book binding). EVA adhesive is suited to side gluing of the cover. We will recommend the right combination according to the binding type and operation.

Want a binding that holds – while saving adhesive?

Get in touch – we will design book spine gluing technology tailored to your operation and help you improve binding quality, speed up production and reduce adhesive consumption.

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