ErgoStar is an ergonomic applicator gun with an adjustable grip for precise manual application of hot melt adhesive – bead and spray application.

ErgoStar is an ergonomic applicator gun for precise manual application of hot melt adhesives and sealants – EVA, PUR and PSA – as dots, beads or spray application. Nozzles can be easily replaced and adapted to the specific application.
Key benefits of the ErgoStar hand applicator
- adjustable grip for ergonomic, fatigue-free work
- application in every direction – horizontally, from above, from below or without hand support
- minimal force needed to trigger
- insulated CoolTouch grip protects against burns
- works with both gear pump and piston pump melters
- easy nozzle replacement depending on application type
ErgoStar works together with a Robatech melter, which supplies the gun with adhesive and controls its temperature. The grip can be individually adjusted with a screw in a matter of seconds to suit the operator and the specific task – application is possible horizontally, from above, from below or without hand support, without uneven strain and muscle fatigue. The award-winning ErgoStar design thus prevents operator fatigue and increases productivity during prolonged manual gluing.
The insulated CoolTouch grip protects operators from burns, and the electropneumatic trigger requires only minimal force to activate. The gun can be hung on a balancer, which makes handling both the hose and the applicator itself easier throughout a shift.
| Bead application | Spray application | |
|---|---|---|
| Weight without hose | 750 g | up to 1,000 g depending on nozzle |
| Adhesive pressure | max. 80 bar | |
| Adhesive viscosity | 100–20,000 mPa·s | |
| Operating temperature | max. 200 °C | |
| Supply voltage | 230 V AC, 50/60 Hz | |
| Heating power | applicator 250 W, hose 330 W (3 m) / 530 W (5 m) | |
| Air consumption | 5 l/min | 105 l/min |
| Heated hose length | 3 and 5 m, others on request | |
| Nozzles | 0.5–2.0 mm | various spray nozzles |
Hand applicators complement automated lines wherever manual intervention is needed – joint repair, off-line touch-ups, prototype or small-batch production, or gluing non-standard shapes. They are also commonly used alongside automated folding carton gluing.

